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Leak Detection with Acoustic Imaging Camera – Efficient Cost Savings

Compressed air is one of the most expensive forms of energy in industry. Yet leaks in compressed air and gas systems often go undetected for a long time – with significant economic consequences.
With our modern acoustic imaging camera from HIKMICRO AI56 we offer you an innovative and highly precise solution for quickly locating leaks – right at your site.

Our Service at a Glance

We help companies make hidden compressed air and gas losses visible and reduce them sustainably.

Using acoustic imaging technology, even the smallest leaks can be reliably detected and located from a safe distance – even in complex or hard-to-reach areas.

In doing so, we look at the entire compressed air system holistically:

  • From the compressor (compressed air generation)
  • through the entire ring main including all fittings and connections
  • to the compressed air maintenance units (FRL/FMR)
  • and on to the individual consumer and actuators (e.g. cylinders, process valves, etc.)

This ensures that no leak is overlooked along the entire process chain.

Your Benefits at a Glance

  • Fast and precise leak detection
    Even the smallest leaks are visualized in real time.
  • Holistic system analysis
    We inspect your entire compressed air infrastructure – from the compressor to the end user.
  • Significant cost savings
    Reduce unnecessary energy losses and lower your operating costs sustainably.
  • Minimal downtime
    Measurement is performed during ongoing operation – without shutting down the system.
  • Transparent documentation
    You receive a comprehensible evaluation including images, assessment, and recommended actions.
  • Full-service including repair
    On request, we eliminate the identified weak points in a follow-up appointment through the targeted replacement of components and connections.

How We Work

  1. On-site analysis of your compressed air or gas system
  2. Systematic inspection of the entire system (from the compressor to the actuators)
  3. Use of the acoustic camera for precise detection of all leaks
  4. Documentation of all findings with visual evidence
  5. Evaluation & consultation including savings potential
  6. Optional: leak repair (replacement of fittings, connections, components)

Who Is This Service Suitable For?

Our leak measurement service is ideal for:

  • Industrial and production companies
  • Commercial businesses with compressed air systems
  • Companies with gas installations
  • Energy- and cost-conscious organizations

Conclusion

Every undetected leak costs real money. With our professional leak detection, you create transparency, increase your efficiency, and sustainably optimize your entire compressed air system – from generation to application.

Contact us for a no-obligation consultation – we'll show you where savings really pay off.

Calculator: What does your compressed air cost?

Set your compressed air consumption and costs with the sliders or type the values in directly. The defaults are guide values for a medium-sized industrial plant.

Air consumption per year
Electricity consumption per year
Electricity cost per year
Electricity cost per m³ of compressed air
Of which lost through leaks
Saving from pressure reduction (6–8% per bar)
Guide values: In practical analyses the energy demand of air generation is mostly around 0.10–0.15 kWh per m³ (approx. 6.5 kW per m³/min at the compressor, usually higher including drying, treatment and distribution). The electricity price of 0.20 €/kWh is roughly what medium-sized industrial companies in Austria pay (about 20 ct/kWh incl. levies in 2025 according to Österreichs Energie); please replace it with your own tariff. The saving per bar is based on SMC's figure of 6–8%. Electricity costs only, no maintenance or investment. Non-binding example calculation.

Unsere Dienstleistung im Überblick

So arbeiten wir

  1. Vor-Ort-Analyse Ihrer Druckluft- oder Gasanlage
  2. Systematische Prüfung der gesamten Anlage (vom Kompressor bis zur Aktorik)
  3. Einsatz der Akustikkamera zur präzisen Erfassung aller Leckagen
  4. Dokumentation aller Auffälligkeiten mit visuellen Nachweisen
  5. Auswertung & Beratung inkl. Einsparpotenzial
  6. Optional: Behebung der Leckagen (Austausch von Fittingen, Verbindungen, Komponenten)

Für wen ist diese Dienstleistung geeignet?

Unsere Leckagemessung ist ideal für:

  • Industrie- und Produktionsbetriebe
  • Gewerbebetriebe mit Druckluftsystemen
  • Unternehmen mit Gasinstallationen
  • Energie- und kostenbewusste Organisationen

Fazit

Jede unentdeckte Leckage kostet bares Geld. Mit unserer professionellen Leckageortung schaffen Sie Transparenz, erhöhen Ihre Effizienz und optimieren Ihre gesamte Druckluftanlage nachhaltig – von der Erzeugung bis zur Anwendung.

Kontaktieren Sie uns für eine unverbindliche Beratung – wir zeigen Ihnen, wo sich Einsparungen wirklich lohnen.

Contact Us